Forge Motorsport Chargecooler kit for BMW M3/M4 F80/F82 FMCC1

Forge Motorsport Chargecooler kit for BMW M3/M4 F80/F82

The Chargecooler features an all aluminium construction which overcomes all the issues relating to plastic end tank splitting, failure at high boost and leaks between the core and end tanks with end tank seal failure. The end tanks are fabricated using high precision laser cut sheet metal panels which are TIG welded by hand for maximum strength and durability.

Three different core constructions were evaluated during the development process. The final design of a bar and plate core far outperformed the other two alternatives. In doing this, the Forge Motorsport development engineers have made a quadruple pass design, allowing the water to flow through four passes of the cooler which improves the cooling efficiency beyond any other products currently on the market.

Unique to the market, the Forge BMW M3/M4 S55 Chargecooler system (that also fits the M2 Competition F22 2018-) uses an expansion tank rather than a header tank like the OEM system. There is a filler cap located at the highest point on the Chargecooler allowing you to be sure that the charge is 100% full of coolant with no air pockets. This maximises the efficiency of the heat rejection of the coolant within the Chargecooler water jacket.

A few facts:

• In hot climate testing, constant dyno runs showed significantly lower inlet temperatures compared with the stock system and an increase in power of up to 20BHP.
• Offering over 71% increase in volume and over 42% increase of frontal area.
• As part of Forge Motorsport’s strict quality control process, each chargecooler unit is carefully inspected and pressure tested to 4BAR before despatch.

Forge Motorsport are manufacturers of World class products of the highest quality, delivering outstanding customer service beyond anything ever encountered

Our mantra is the BEST customer care and after service worldwide. In doing this, we have developed the largest range of replacement aftermarket valves, intercoolers, and actuators in the world.
Utilising a state of the art in house CNC machine shop, and a highly skilled team of dedicated engineers and fabricators, we supply Forge branded product worldwide, to our sister companies Forge USA in Orlando, and Forge Asia in Taichung Taiwan.

Proudly stating 'Made In Great Britain' on all our products.

With all this knowledge at our disposal, we are honoured to supply the leading names and race teams in the world of Motorsport including: F1, WRC, Rally X, and Le Mans. We also supply several OEM manufacturers.
When you purchase a Forge Motorsport product you are buying something unique, something that no other manufacturer can offer.